Replaced Injectors then Motor doesn't crank
#1
Replaced Injectors then Motor doesn't crank
So, went through some weird **** last weekend, and thought I'd share some lessons learned...
So, it all started when I swapped out my FIC 650 injectors to some RX7 470 injectors. I have been having some missfiring issues and was brought to thinking the 650s were too large for the Megasquirt 1 to handle.
Anyway, swapped the injectors and made the change on my Megasquirt to use a bit more fuel. After that I tried cranking the car over and it wouldn't start. I cranked it probably a 1/2 dozen times before the battery seemed like it was weak and couldn't crank anymore. I checked the battery and it wasn't that bad, it should have enough cranking power to deal with it. I ended up leaving it on the charger for a bit, and same thing, I could hear a crank, but just for a sec. I tapped on the starter a bit and it turned some more, so I thought my starter was going out. I was going to pull the car in my garage, but it was uphill of where the car was parked.
Figured at that point, I'd just bump start the car. I pulled it out in reverse and tried to jump it and all it did was skid the tires. Hmm, that's a bit strange I have jumped a car in reverse before. I then turned the car around then tried again to bump start it a good 1/2 dozen times. It was also skidding in 2nd and 3rd gear. The guy that was helping me also sat on the back trunk, as I thought I didn't have enough weight back there.
Ended up having it towed back to my garage which was only a few hundred feet away. Well, at least it was in the garage now, and then spent several hours having fun replacing that starter. Oh, that was fun. So after all that hard work, it cranked for 1 sec on a fully charged battery. !!! WTF!
I cranked over the motor with a wrench just to make sure the motor could rotate. It rotated fine, but given that this was the first time I was doing this, I wasn't sure how much torque was normal. It was a bit tight, but it did turn over.
I thought, maybe when I swapped the injectors, something came off the old injector and went into the combustion chamber, so I pulled the plugs and they were swimming in fuel!. Oh, ****, guess what I found? A couple of the cylinders were full to the brim with gas... almost to the level of the spark plugs. I then cranked over the motor emptying out all the gas.... what a scene that was! Just to verify the injectors, I put the plugs back in and cranked the motor for a single crank, maybe 3-4 seconds. Pulled the plugs and I could see a good 1/4" of gas in the chambers.
Swapped back to stock injectors and it fired up fine on first crank. Ended up having to change the oil as there was tons of gas in there, and the oil was very thin.I put a 9Volt battery on all 4 injectors ,and sure enough 2 of the injectors didn't even click, they were completely stuck.
Where'd I get my injectors from ? Ebay.. Yeah thats right I got screwed on injectors that were supposedly fully cleaned, tested and all that. They did look good, but thats about it. Never been burned so bad before...
Here's the ad btw, quality control, my ***!
1989 91 Mazda 1 3 4CYL Fuel Injectors Best Price Guarateed 195500 2010 | eBay
So, it all started when I swapped out my FIC 650 injectors to some RX7 470 injectors. I have been having some missfiring issues and was brought to thinking the 650s were too large for the Megasquirt 1 to handle.
Anyway, swapped the injectors and made the change on my Megasquirt to use a bit more fuel. After that I tried cranking the car over and it wouldn't start. I cranked it probably a 1/2 dozen times before the battery seemed like it was weak and couldn't crank anymore. I checked the battery and it wasn't that bad, it should have enough cranking power to deal with it. I ended up leaving it on the charger for a bit, and same thing, I could hear a crank, but just for a sec. I tapped on the starter a bit and it turned some more, so I thought my starter was going out. I was going to pull the car in my garage, but it was uphill of where the car was parked.
Figured at that point, I'd just bump start the car. I pulled it out in reverse and tried to jump it and all it did was skid the tires. Hmm, that's a bit strange I have jumped a car in reverse before. I then turned the car around then tried again to bump start it a good 1/2 dozen times. It was also skidding in 2nd and 3rd gear. The guy that was helping me also sat on the back trunk, as I thought I didn't have enough weight back there.
Ended up having it towed back to my garage which was only a few hundred feet away. Well, at least it was in the garage now, and then spent several hours having fun replacing that starter. Oh, that was fun. So after all that hard work, it cranked for 1 sec on a fully charged battery. !!! WTF!
I cranked over the motor with a wrench just to make sure the motor could rotate. It rotated fine, but given that this was the first time I was doing this, I wasn't sure how much torque was normal. It was a bit tight, but it did turn over.
I thought, maybe when I swapped the injectors, something came off the old injector and went into the combustion chamber, so I pulled the plugs and they were swimming in fuel!. Oh, ****, guess what I found? A couple of the cylinders were full to the brim with gas... almost to the level of the spark plugs. I then cranked over the motor emptying out all the gas.... what a scene that was! Just to verify the injectors, I put the plugs back in and cranked the motor for a single crank, maybe 3-4 seconds. Pulled the plugs and I could see a good 1/4" of gas in the chambers.
Swapped back to stock injectors and it fired up fine on first crank. Ended up having to change the oil as there was tons of gas in there, and the oil was very thin.I put a 9Volt battery on all 4 injectors ,and sure enough 2 of the injectors didn't even click, they were completely stuck.
Where'd I get my injectors from ? Ebay.. Yeah thats right I got screwed on injectors that were supposedly fully cleaned, tested and all that. They did look good, but thats about it. Never been burned so bad before...
Here's the ad btw, quality control, my ***!
1989 91 Mazda 1 3 4CYL Fuel Injectors Best Price Guarateed 195500 2010 | eBay
#4
Wow, you could have popped the motor with it hydrolocked like that. Glad you caught it.
You probably already know this, but: if you can't get a car to start in 3-4 tries, you need to investigate why instead of keep trying. The only time its worth bump starting it is if you have a dead battery or starter. If car doesn't start with both those working, don't bump start it.
EV1's suck
*edit: you guys got e85 where you're at? if so, just use the 650's on e85, it should bump the pw up enough to make them work I think
You probably already know this, but: if you can't get a car to start in 3-4 tries, you need to investigate why instead of keep trying. The only time its worth bump starting it is if you have a dead battery or starter. If car doesn't start with both those working, don't bump start it.
EV1's suck
*edit: you guys got e85 where you're at? if so, just use the 650's on e85, it should bump the pw up enough to make them work I think
#5
Wow this sounds similar to what happened to my 1.6 .... I'm pretty sure I hydrolocked from fuel but I have to break the motor apart and make sure
https://www.miataturbo.net/general-m...d-noise-80301/
https://www.miataturbo.net/general-m...d-noise-80301/
#12
I am not going to compare EV1 or Five-O, however on a few race cars that the owner did get Five-O, we had nothing but issues even with injectors out of the box. Specially in RX-7 case where we had primary and secondary. I have spent hours on the dyno pulling my hair out as one rotor would go super-lean once into transition and found out that it was the NFG out of the box injectors. Just my 2cents and sorry for the thread hi-jacking.
#15
You're trying to figure out how its possible that I have personally encountered more of one injector vs the other? um.........
Anyways, the point I should have made was to stick with proper ones and not even dabble with crap. I used rx7 460's on my 1st miata build, they sucked big time. They worked, but were mediocre at best, even when I finally had them dialed in properly. I've used nothing but ID1000's ever since. And that includes my other cars. idle at 14.7 all day every day, consistent, the whole 9 yards.
But anyway.
**EDIT: actually, we set up my friend JT's 1000CC Five-O's on an MS1, running pump 91, and aside from having only enough resolution to run 13.5-14.0 at idle, they actually worked great. He's still running them.
Anyways, the point I should have made was to stick with proper ones and not even dabble with crap. I used rx7 460's on my 1st miata build, they sucked big time. They worked, but were mediocre at best, even when I finally had them dialed in properly. I've used nothing but ID1000's ever since. And that includes my other cars. idle at 14.7 all day every day, consistent, the whole 9 yards.
But anyway.
**EDIT: actually, we set up my friend JT's 1000CC Five-O's on an MS1, running pump 91, and aside from having only enough resolution to run 13.5-14.0 at idle, they actually worked great. He's still running them.
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11-03-2015 02:51 PM