IIT: Rebuilding for reliability - 2011 edition
#1
ITT: Rebuilding for reliability - 2011 edition (more parts)
So, my built 94 engine broke down due to bearing #3 failure. Root cause was determined to be temporary oil starvation. This time we're doing things slightly different. Full car spec:
Chassis and safety:
- 1994 Mazda MX-5 EUDM DONE
- Full cage, welded, CrMo ENHANCING
- Sabelt 6-point harness DONE
- Sparco Pro ADV seat DONE
Engine bottom end:
- 1999 1.8 block, 55k miles IN STOCK
- M-Tuned Connecting Rods IN STOCK
- JE Pistons 84.0mm 9.0:1 ORDERED
- ARP Head and Main Studs ORDERED
- Maruha Racing Oil Pan Baffle IN STOCK
- ACL Race bearings IN STOCK
- ATI Damper pulley kit IN STOCK
- Ishihara-Johnson Teflon Crank Scraper IN STOCK
- Gates Racing Timing Belt 90-05 Miata IN STOCK
- Boundary Engineering Chromoly Racer Oil Pump Assembly, 1 shim ORDERED
Engine Head:
- 1999 1.8 intake manifold w/VICSIN STOCK
- Port matching
- IL adjustable cam gears IN STOCK
- Supertech Inconel I+E valves + 3-angle valve job
- New OEM valve retainers
- Hondata Miata Intake Manifold Heatshield gasket IN STOCK
- Injector Dynamics ID1000 Fuel Injectors ORDERED
Cooling and filtering:
- BEGI Intercooler #3 ORDERED
- IL Oil filter relocation kit IN STOCK
- Setrab oil cooler DONE
- K&N Oval air filter DONE
- Catch can (hot side only) DONE
- Dual-Row Race Radiator ORDERED
Turbo and exhaust:
- BEGI log manifold with Garrett GT2560R DONE
- Trackspeed Engineering Inconel Stud Kit IN STOCK
- EBC Electronic Boost Control Solenoid Kit IN STOCK
ECU:
- DTAfast S60PRO ORDERED
- 36-1 wheel ORDERED
Chassis and safety:
- 1994 Mazda MX-5 EUDM DONE
- Full cage, welded, CrMo ENHANCING
- Sabelt 6-point harness DONE
- Sparco Pro ADV seat DONE
Engine bottom end:
- 1999 1.8 block, 55k miles IN STOCK
- M-Tuned Connecting Rods IN STOCK
- JE Pistons 84.0mm 9.0:1 ORDERED
- ARP Head and Main Studs ORDERED
- Maruha Racing Oil Pan Baffle IN STOCK
- ACL Race bearings IN STOCK
- ATI Damper pulley kit IN STOCK
- Ishihara-Johnson Teflon Crank Scraper IN STOCK
- Gates Racing Timing Belt 90-05 Miata IN STOCK
- Boundary Engineering Chromoly Racer Oil Pump Assembly, 1 shim ORDERED
Engine Head:
- 1999 1.8 intake manifold w/VICSIN STOCK
- Port matching
- IL adjustable cam gears IN STOCK
- Supertech Inconel I+E valves + 3-angle valve job
- New OEM valve retainers
- Hondata Miata Intake Manifold Heatshield gasket IN STOCK
- Injector Dynamics ID1000 Fuel Injectors ORDERED
Cooling and filtering:
- BEGI Intercooler #3 ORDERED
- IL Oil filter relocation kit IN STOCK
- Setrab oil cooler DONE
- K&N Oval air filter DONE
- Catch can (hot side only) DONE
- Dual-Row Race Radiator ORDERED
Turbo and exhaust:
- BEGI log manifold with Garrett GT2560R DONE
- Trackspeed Engineering Inconel Stud Kit IN STOCK
- EBC Electronic Boost Control Solenoid Kit IN STOCK
ECU:
- DTAfast S60PRO ORDERED
- 36-1 wheel ORDERED
Last edited by Laur3ns; 08-31-2011 at 03:07 PM.
#8
Bringing the car in to see what is going on.
Meanwhile, specifying the build:
- 94 short block
- 99 head (better flow, no fancy stuff to control)
- M-tuned H-beam rods
- Supertech low comp pistons, max overbore
- Larger IC (BEGI #3)
- Larger turbo if the GT2560R is dead
- V-bands if replacing turbo
- Ditching MSPNP and probably use DTAfast (http://www.dtafast.co.uk/) and with that:
Meanwhile, specifying the build:
- 94 short block
- 99 head (better flow, no fancy stuff to control)
- M-tuned H-beam rods
- Supertech low comp pistons, max overbore
- Larger IC (BEGI #3)
- Larger turbo if the GT2560R is dead
- V-bands if replacing turbo
- Ditching MSPNP and probably use DTAfast (http://www.dtafast.co.uk/) and with that:
- full sequential
- 36-1 wheel
- 3D boost control
- VSS
Meanwhile, keeping the 949 Twin Ceramic and all that.
- 36-1 wheel
- 3D boost control
- VSS
#11
.003 is super loose on the mains. Factory spec is .0008-.0013, rods are .0012-.0018. The last motor I did was .0035 mains and rods, and I had crap oil pressure and the bearings didn't look so hot coming out after ~20 hours of runtime. I pushed it down to .0020 on the mains and .0025 on the rods this time, but that's for my motor, which sees nothing but track time at 400whp. For a street motor, I would set the clearances right at the top end of factory spec - we're assembling a street MSM motor right now and it's getting mains in the .0010 range and rods in the .0015 range.
#12
I can still track this?
http://www.facebook.com/#!/video/vid...51215718232788
http://www.facebook.com/#!/video/vid...51215718232788
Shopping list so far:
- Remove MSPNP and go with DTAfast S60PRO (http://www.dtafast.co.uk/S_60_PRO.htm)
- 99 1.8 NB8C
- JE Pistons 84.0mm 9.0:1
- ATI Damper pulley kit
- Street/Strip Oil Pump Assembly
- Miata Intake Manifold Heatshield gasket Hondata
- Gates Racing Timing Belt 90-05 Miata
- ARP Head Studs
- ARP Main Studs
- 12-tooth OEM-location crank trigger wheels
- Relocate oil filter
Not sure if I keep the GT2560R on BEGI log, or:
- ABSURDflow BEGI/FM Tubular Manifold v2, Stainless, V-Band, EWG
- 3" Downpipe, Stainless, V-Band, EWG, Flex section, Blended
- Garrett Gt2871R w/TiAL .86 V-Band housing
- TiAL MV-S EWG
Might do:
- Dual-Row Race Radiator
- 11.75" Wilwood 4pot Front BBK Upgrade Kit
Comments please?
I want reliability over horsepower. I am plenty fast with the 235rwhp I had. If I can run a 2871 at less than 1 bar to keep IATs down then that is good.
#17
Will check the turbo too for play.
Need to wash out the oil cooler too...
So far:
- M-Tuned Connecting Rods IN STOCK
- 1999 1.8 block w/intake and all, 55k miles ORDERED
- JE Pistons 84.0mm 9.0:1 ORDERED
- ARP Head and Main Studs ORDERED
- Maruha Racing Oil Pan Baffle ORDERED
- Oil filter relocation kit ORDERED
- EBC Electronic Boost Control Solenoid Kit ORDERED
Last edited by Laur3ns; 08-16-2011 at 03:44 PM.