DIY Turbo Discussion greddy on a 1.8? homebrew kit?

Over the radiator intercooler piping (NB) radiator placement.

Thread Tools
 
Search this Thread
 
Old 05-23-2021, 08:50 PM
  #1  
Newb
Thread Starter
 
JohnnyHess86's Avatar
 
Join Date: Apr 2021
Location: Central Texas
Posts: 19
Total Cats: 0
Default Over the radiator intercooler piping (NB) radiator placement.

Good evening all,

I’ve finally completed the last major piece of turbo prep for my 99. Right now I’m trying to get things in order under the hood to run intercooler piping. I’m looking to go with the “simple” (allegedly) route, running the intercooler pipes over the radiator. My piping will all be 2.5”

my car has the AC deleted. No condenser, nothing. I’ve got a little room to work with here.

Anyone who is running a turbo NB1 with over rad intercooler piping, what did you need to do with the radiator to make it all fit? I’ve seen lots of NA OTR setups and I’ve heard the NBs are easier to do this on.

thanks in advance!
JohnnyHess86 is offline  
Old 05-24-2021, 07:31 AM
  #2  
Junior Member
 
jiinxy's Avatar
 
Join Date: Dec 2017
Posts: 57
Total Cats: 8
Default

stay with 2.0. There's absolutely zero reason to run 2.5 piping unless you have 2.5l of displacement or more.

I used 30mm spacers on the mounting tab with longer screws to mount the ac condenser. Since you don't have that you don't have to worry about it. I mounted the intercooler to the same condenser tabs. I made a shroud plate for the radiator mounts. You don't need to lower the radiator on the NB.

Name:  ibkBkMX.jpg
Views: 366
Size:  2.02 MB
jiinxy is offline  
Old 05-24-2021, 07:55 AM
  #3  
Newb
Thread Starter
 
JohnnyHess86's Avatar
 
Join Date: Apr 2021
Location: Central Texas
Posts: 19
Total Cats: 0
Default

Originally Posted by jiinxy
stay with 2.0. There's absolutely zero reason to run 2.5 piping unless you have 2.5l of displacement or more.

I used 30mm spacers on the mounting tab with longer screws to mount the ac condenser. Since you don't have that you don't have to worry about it. I mounted the intercooler to the same condenser tabs. I made a shroud plate for the radiator mounts. You don't need to lower the radiator on the NB.


thanks a million for the reply. Looks like I’ll go 2” then!

did you have to modify or replace your cooling fans? Mine contact the sway bar with enough tilting. Also, is your intercooler in between the radiator and the core support, Or is it more underneath the support? Was any modification required at all for the radiator brackets?
JohnnyHess86 is offline  
Old 05-24-2021, 08:12 AM
  #4  
Junior Member
 
jiinxy's Avatar
 
Join Date: Dec 2017
Posts: 57
Total Cats: 8
Default

Fans clear with no problem. No contact with the sway bar. The fan motors are close to the serp belt though. Like 10mm close. I didn't do anything to the lower mounts. There was enough slop in the rubber bushings to accept the lay-back. My IC is between the core support and radiator. I did have to bend the power steering and AC lines a little to clear the IC. I'm using a treadstone 500hp core with custom end-tanks because I had an extra one on-hand. I was running a Starion core but it killed my turbo spool rate.


Name:  WuboZ3a.jpeg
Views: 266
Size:  2.24 MB
Name:  ivyvVTy.jpg
Views: 254
Size:  100.6 KB
Name:  oEnz8kH.jpg
Views: 253
Size:  117.3 KB
jiinxy is offline  
Old 05-24-2021, 08:19 AM
  #5  
Newb
Thread Starter
 
JohnnyHess86's Avatar
 
Join Date: Apr 2021
Location: Central Texas
Posts: 19
Total Cats: 0
Default

Originally Posted by jiinxy
Fans clear with no problem. No contact with the sway bar. The fan motors are close to the serp belt though. Like 10mm close. I didn't do anything to the lower mounts. There was enough slop in the rubber bushings to accept the lay-back. My IC is between the core support and radiator. I did have to bend the power steering and AC lines a little to clear the IC. I'm using a treadstone 500hp core with custom end-tanks because I had an extra one on-hand. I was running a Starion core but it killed my turbo spool rate.




Man, thank you! I’ve been racking my brain on this for awhile now.
JohnnyHess86 is offline  
Old 05-24-2021, 08:41 AM
  #6  
Junior Member
 
jiinxy's Avatar
 
Join Date: Dec 2017
Posts: 57
Total Cats: 8
Default

No problem. I remembered when I was looking in to it all I could find was na info or track dog supercharger kits. It really was an easy job in the end. All the troubles I had were related to the ac condenser and hard lines. Really easy job.
jiinxy is offline  
Old 05-24-2021, 10:41 AM
  #7  
Newb
Thread Starter
 
JohnnyHess86's Avatar
 
Join Date: Apr 2021
Location: Central Texas
Posts: 19
Total Cats: 0
Default

Sounds like it! You didn't even have to cut out anything on the hood, did you?
JohnnyHess86 is offline  
Old 05-24-2021, 05:03 PM
  #8  
Junior Member
 
jiinxy's Avatar
 
Join Date: Dec 2017
Posts: 57
Total Cats: 8
Default

Nope. If I were to do it again I would use 1.75 tube instead though.
jiinxy is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mntech
DIY Turbo Discussion
11
02-08-2017 08:24 AM
Halcyon
DIY Turbo Discussion
12
01-03-2013 03:38 PM
Conechaser
DIY Turbo Discussion
11
05-01-2012 09:16 AM
db84drteg
Prefabbed Turbo Kits
3
06-13-2007 01:37 PM
Mimime
Prefabbed Turbo Kits
2
11-29-2006 10:49 PM



Quick Reply: Over the radiator intercooler piping (NB) radiator placement.



All times are GMT -4. The time now is 12:49 AM.