DIY Turbo Discussion greddy on a 1.8? homebrew kit?

Exhaust port spacing/size: 1.6 vs 1.8

Thread Tools
 
Search this Thread
 
Old 07-19-2010 | 06:34 PM
  #1  
matthewdesigns's Avatar
Thread Starter
Elite Member
iTrader: (8)
 
Joined: Jun 2008
Posts: 1,648
Total Cats: 55
From: WNC
Default Exhaust port spacing/size: 1.6 vs 1.8

I found this info regarding exhaust port spacing, and want to verify that it's correct.

The intake manifold, exhaust manifold, motor mount brackets and camshafts do not interchange because of the bore spacing differences.
Link to source.

I also found the 1.6 port measurements here, but so far nothing concrete for the 1.8.

Ultimately, what I'm wanting to do is have the option to cut the flange off a 1.6 tubular manifold and weld on a 1.8 flange if I end up with a 1.8 motor. I have a Mitsu flanged turbo and have found a cheap 1.6 mani for it, but not a 1.8, and was hoping they are close enough that this will work. I know I can buy a Garrett flanged mani for a 1.8 and an adapter plate, but that's still more expensive than doing it as described above if it's at all possible. I have yet to go to the Mazda dealer and overlay the manifold gaskets, but will do that if ultimately I can't find the answer. I figure somebody here will tell me it's not gonna happen though lol.

I also realize I can just swap the turbo flange on a 1.8 Garrett flanged mani, but the cheap 1.6 mani is a really compact log-style.
Old 07-19-2010 | 06:42 PM
  #2  
WonTon's Avatar
Elite Member
iTrader: (17)
 
Joined: Apr 2009
Posts: 2,799
Total Cats: 1
From: Atlanta, GA
Default

the port spacing should be close enough to swap the head flange. ARTech has my turbo manifold tacked up to a 1.6 flange right now and is fabbing everything up. when he is done he will be breaking the tacks and welding on a 1.8 head flange!
Old 07-19-2010 | 11:58 PM
  #3  
wildfire0310's Avatar
Senior Member
iTrader: (1)
 
Joined: Jun 2006
Posts: 761
Total Cats: 1
From: Outside of the Loop-ATL
Default

Originally Posted by matthewdesigns
Ultimately, what I'm wanting to do is have the option to cut the flange off a 1.6 tubular manifold and weld on a 1.8 flange if I end up with a 1.8 motor. I have a Mitsu flanged turbo and have found a cheap 1.6 mani for it, but not a 1.8, and was hoping they are close enough that this will work. I know I can buy a Garrett flanged mani for a 1.8 and an adapter plate, but that's still more expensive than doing it as described above if it's at all possible. I have yet to go to the Mazda dealer and overlay the manifold gaskets, but will do that if ultimately I can't find the answer. I figure somebody here will tell me it's not gonna happen though lol.

I also realize I can just swap the turbo flange on a 1.8 Garrett flanged mani, but the cheap 1.6 mani is a really compact log-style.
Won't work. The port spacing is off. To give you a quick idea, the whole BP motor is 2"-3" longer then the B6 motor.

Originally Posted by WonTon
the port spacing should be close enough to swap the head flange. ARTech has my turbo manifold tacked up to a 1.6 flange right now and is fabbing everything up. when he is done he will be breaking the tacks and welding on a 1.8 head flange!
Sean, take a good look at your photos, he sent you. Every port from the flange to your manifold, don't line up.

edit:::

Here you can see the gab distance there is.

Name:  DSCF5800.jpg
Views: 2593
Size:  82.2 KB
Old 07-20-2010 | 12:08 AM
  #4  
WonTon's Avatar
Elite Member
iTrader: (17)
 
Joined: Apr 2009
Posts: 2,799
Total Cats: 1
From: Atlanta, GA
Default

i didnt pay that close attention to it my bad!


there op your question has been answered!
Old 07-20-2010 | 12:31 AM
  #5  
GregTSi's Avatar
Junior Member
iTrader: (1)
 
Joined: Mar 2009
Posts: 184
Total Cats: 0
From: Florence, Alabama
Default

thats a sexy manifold.
Old 07-20-2010 | 01:50 AM
  #6  
SolarYellow510's Avatar
Junior Member
 
Joined: Apr 2008
Posts: 349
Total Cats: -2
Default

Linked info above works out to 85.7mm bore spacing for 1.6.

I measured a 1.8 gasket a couple weeks ago and got 91mm bore spacing.
Old 07-20-2010 | 01:55 AM
  #7  
matthewdesigns's Avatar
Thread Starter
Elite Member
iTrader: (8)
 
Joined: Jun 2008
Posts: 1,648
Total Cats: 55
From: WNC
Default

Thanks for the info guys, and for catching the detail in that photo wildfire! Looks like I'll be swapping turbo flanges if the need arises.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Full_Tilt_Boogie
Build Threads
84
04-12-2021 05:21 PM
stoves
Suspension, Brakes, Drivetrain
5
04-21-2016 04:00 PM
JxPhan
Meet and Greet
3
10-02-2015 03:17 AM
Trent
WTB
2
10-01-2015 01:15 PM




All times are GMT -4. The time now is 10:26 AM.