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-   DIY Turbo Discussion (https://www.miataturbo.net/diy-turbo-discussion-14/)
-   -   COP Thread (https://www.miataturbo.net/diy-turbo-discussion-14/cop-thread-4756/)

samnavy 04-15-2008 02:36 PM


Originally Posted by highroller101 (Post 243060)
250 is quite a bit... Question, are the COPs from the new mx-5's pnp for our miatas? I went to the dealer and they want 168ea... But I might be able to get them cheaper and if they are PnP then I would be interested... Any thoughts or advise?

http://z.about.com/d/cars/1/0/Y/m/ag_07miata_engine.jpg
Completely different motor, and I doubt they'd fit for depth or design. You'll need to find connectors, tip's, the wiring diagram for them, etc...

And there's no such thing as a PnP COP. The Toyota ones are a perfect fit for their depth, but still require some slight Dremel'ing to fit in the valve-cover channel (on my 1.6 at least). And you still need to fab the wiring harness.

Don't make this thing harder than it is. Look on eBay, find Toyota 1ZZ-FE 2000+ COP's, Dremel to fit, fab up a harness, install resistor into diagnostics box, fabricate hold-down plate, install, turn key.

Read this, it's easy to do it:
https://www.miataturbo.net/forum/sho...highlight=cops

samnavy 04-15-2008 02:46 PM


Originally Posted by trito (Post 243078)
You don't let customers choose WHICH cops to use, just if it's used or old. Create a kit for a set of easy to come by and reliable COPs (Toyota Corolla for instance) and say it only comes with wiring, harness, and mounting plate. (also maybe Jason's circuitry for Emanage users)

Go back and read post #1027. It's not sourcing the COP's that is the problem... it's that there are at least 4 different 1.8 valve covers (maybe as many as 5). The 1.6's are all the same, but the wiring for the years of 1.8's are different as well.

This thing IS EASY!!! It's a great mod you can do yourself on your kitchen table. Why pay somebody three times as much when all it takes is a little sack to attempt something new. Go out and buy a soldering iron and make it happen! DIY BABY!!!

jayc72 04-15-2008 03:12 PM

My Toyota COPS fit fine with out having the bust out the dremel tool.

Zabac 04-15-2008 03:19 PM

i back sams attitude on this, i was friggin scared as hell, i dont know anything about wiring etc. the i build two harnesses and even though i have not installed mine yet, it was confirmed that the way i build mine works great (ask Saml01)
just give it a shot, you'll be happy you did it yourself and saved $100 and spent it on hookers and blow

AbeFM 04-15-2008 08:12 PM


Originally Posted by Zabac (Post 243103)
right, but there are different mounting places for different toyota coils, they are all the same thing, just different offset for the mounting hole, i had no idea which i bought until they got here, and if you call a junk yard and ask for corolla coils they can send you matrix, celica, or corolla coils and never tell you which they sent you...

The different coils have different distances? Or just angles? The one I have has a different angle from the four I used, but the distance looked very similar.

And buying a 1" drill bit was awesome. :-P get a stepped bit, then put in a rollbar to justify the expense.

jayc72 04-15-2008 09:25 PM

You need to be introduced to the hole saw :)

AbeFM 04-16-2008 07:56 PM

That's what I ended up with, a hole saw. But I still like the stepped bits, they work so well so much of the time.

Zabac 04-17-2008 11:05 AM

Abe, im pretty sure teh distance is very close if not the same, the offset is differnt though, but no big deal

Duckie_uk 04-25-2008 05:57 AM

Dibs
 
Whoooo, Just read all 55 pages in one afternoon. God bless these reeeeally slow office afternoons :bang:

I really like the look of these COP setups and anything that boasts more power, smoother driving, better MPG and clinicly proven to look 190% cooler than stock is on my list of things to do (especially if its cheap!)

Well seeing as someone has let the magic white smoke out of my stock coil now would seem to be the perfect time to do this conversion :cool:

Ive found these, can I call Dibs?

http://cgi.ebay.com/ebaymotors/Toyot...spagenameZWDVW

Brainy listed these as working nicely, how much should I be looking to pay?

These coils are HARD to find in the UK so if anyone has a nice set of 4 pref with connectors for sale and wouldn't mind shipping to the "United Kingdom of expensive and unavailable parts" please let me know as I dont really want to wait for 9 days on ebay only to be outbid by some tosser in the last 0.1 of a second.

Or are there any more group buys going on? I know I came a little late to this thread but I only got my car 2 weeks ago. What ya gonna do :fawk:

Thanks in advance

Tom

Zabac 04-25-2008 09:56 AM

I have those same ones, the fit is perfect and they seem to be the most common ones on here...
look at car-part.com and see if you find anyone who will ship to UK.
Anything under $100 for COPs is a decent deal, since you are in the UK you will obviously pay premium due to shipping. Do you not have Corollas in the UK or what? lol
go to a local junk yard and just gid around.

Duckie_uk 04-25-2008 10:22 AM

We have plenty of them but there just doesn't seem to be any deals to be had. None of my local junk yards have anything usable. (I reccon thats down to Brits being as tight as Mother Theresa's..... and fixing anything younger than 20 years old) The only way to buy used coils in the UK is to pay $80 each (penny pinching ripoff merchants)

Anyhoo Ill get me a bid on those ebay ones (especially as they have bonus conns)

Those coils are mine!! Any one who tries to steal them from me will be killed untill they die from it!!!

compy 04-25-2008 12:19 PM

I know I should search all 55 million pages for an answer, but I'm just gonna ask... Does anyone have the wiring diagram for the OEM COP for my 2001? I want to switch it to the real COPs.

samnavy 04-25-2008 12:21 PM

I paid $70 shipped for mine, but they've become VERY popular in recent weeks. I'd expect to pay over $100, and I'd send a message to the seller to see if he'll ship to England cause it doesn't indicate that he will.

cjernigan 04-25-2008 12:57 PM


Originally Posted by compy (Post 247643)
I know I should search all 55 million pages for an answer, but I'm just gonna ask... Does anyone have the wiring diagram for the OEM COP for my 2001? I want to switch it to the real COPs.

The last thing you need to do is upgrade your ignition. Get boosted and get tuned first. Y8s did the swap though so he would know.

compy 04-25-2008 02:00 PM


Originally Posted by cjernigan (Post 247663)
The last thing you need to do is upgrade your ignition. Get boosted and get tuned first. Y8s did the swap though so he would know.

Nothing wrong with making plans for the future. I would have already bought coils and such if it was an immediate plan. I would not do it all at the same time, that just would be unintelligent.

musanovic 04-25-2008 09:10 PM


Originally Posted by compy (Post 247643)
I know I should search all 55 million pages for an answer, but I'm just gonna ask... Does anyone have the wiring diagram for the OEM COP for my 2001? I want to switch it to the real COPs.

yes
you got a ground power and trigger. lol
the middle one is the ground if i am not mistaking and you just give ignition to find your 12v with a basic volt meter or something. and the third is the trigger which is the only on left.
if you are looking at your pins inside the connector. they are facing you from left to right

power-ground-trigger

compy 04-27-2008 07:46 PM


Originally Posted by musanovic (Post 247908)
yes
you got a ground power and trigger. lol
the middle one is the ground if i am not mistaking and you just give ignition to find your 12v with a basic volt meter or something. and the third is the trigger which is the only on left.
if you are looking at your pins inside the connector. they are facing you from left to right

power-ground-trigger

Sorry, I didn't know that it was funny being unsure which pins were which.

Thanks.

Duckie_uk 05-08-2008 04:41 AM

Yay!! I got my COPS gonna have me a solderathon tonight to get em up and sparking. I'll post some pics when they're done.

Also Whilst taking apart my old coil setup I think I found another source for the plugs to go to the stock harness rather than chopping up old coils. On my 94 1.8 S Special the plug that goes into the CAS is identical to the coils. The socket on the CAS also looks like it could be removed without excessive "dremeling". So if you have 2 old CAS you're laughing.

Also a small question about timing guns, I want to set my timing to 14 BTDC and I borrowed a timing gun from a freind. Its quite old and has a knob on the back that adjusts the delay so if you dont have a scale then lining up the spot on the TDC mark the gun will show you the advance. My concern is that the accuracy of this knob is in question. Do you reccon if I short out the pot it will show 0 degrees shift? Or should I get a different gun?

Thanks

Tom

spestis 06-03-2008 02:50 PM

3 Attachment(s)
Hole saws will work, but I like precision. :)

AbeFM 06-03-2008 03:27 PM

That is not at all un-nice. Do you have any pics of the bottom of the plate (i.e. how far down does the screw head protrude)? What's the material, how thick?

spestis 06-03-2008 05:06 PM

2 Attachment(s)

Originally Posted by AbeFM (Post 266095)
That is not at all un-nice. Do you have any pics of the bottom of the plate (i.e. how far down does the screw head protrude)? What's the material, how thick?

The plate was cut on a waterjet out of 1/8th" Aluminum then polished. The plate lies in the recess below the center three valve cover bolts to allow the COPs to drop as far into the head as possible. The “studs” are made from bolts that are held with a nut, lock washer and red Loctite. Once in place the head of the bolts are sanded flat.

AbeFM 06-03-2008 05:20 PM

Very, very nice. :-) Why bolts and not panheads? Guess it doens't matter, anyway.

spestis 06-03-2008 07:22 PM


Originally Posted by AbeFM (Post 266171)
Very, very nice. :-) Why bolts and not panheads? Guess it doens't matter, anyway.

Yeap, I just had the bolts in a bin at my shop.

AbeFM 06-04-2008 01:27 PM

Do you have one more pic, showing how the end of the plate clears the cam belt cover/bulge?

spestis 06-04-2008 01:34 PM

1 Attachment(s)
Sure.

AbeFM 06-04-2008 01:39 PM

Why is there no washer on the front bolt? Would you like to join my international brotherhood of morning for all the broken miata dipsticks in the world?

I need coffee... Anyway, thanks for the pic.

spestis 06-04-2008 04:55 PM

The images were taken during construction. I have all three washers in place now. That is my third and last dipstick!

AbeFM 06-04-2008 05:00 PM

I lived with a broken one forever, maybe two years. Finally, I bought one. Then two days later, a friend broke that one. I lived with that for another year or two.

Now I bought another one, and I only have it on when the turbo heat sheild is in place, and I swap it for a broken one any time I'm working in the engine bay.

A friend has a metal one which I'm quite a fan of.....
-Abe.

Fra66L 06-11-2008 05:38 PM

spestis,

Are those plates available for sale. I'm pretty sure I saw someone doing a kit but can't find it now...:vash:

Yep, I searched...

Fra66L 06-11-2008 05:39 PM

Ooops.. If, how much? :)

spestis 06-15-2008 08:25 PM


Originally Posted by Fra66L (Post 270006)
Ooops.. If, how much? :)

The plates are $25 shipped within the US. It will be raw: un-polished un-tapped. You can paint it, brush it with a scotchbite pad (for a brushed look), or polish it with Mothers Mag & Aluminum Polish.

TravisR 06-16-2008 03:30 AM

Hey I'd like to make some of those from electro-deburred and electropolished stainless. It would be a mirror finish if someone wants to send over some plans. ;) Maybe we can work together on it.

spestis 06-16-2008 02:19 PM

1 Attachment(s)
Here is an image in CAD.

TravisR 06-16-2008 03:47 PM

What a tease!

Haha, I don't have the COP kit, so I don't know any of the diminsions. If you make them I'll polish them and then people can get something really sexy. 14 gauge stainless would probably work. I can electropolish aluminum too, but the chemicals are nastier.

Travis

AbeFM 06-16-2008 05:04 PM

My thoughts on the plate I got, pics to follow upon request

It doesn't seem to fit a 99 (technically, a 2000 LS) head real well. It fits nice against the cam and belt bumps, and centers on the cover bolts well - but on my spark plug holes it seems the spacing is off. It's at the extreme end of the holes on cyl 1 and 4.

I gave it a quick polish, and it would take more to get it looking nice. There was something rust-like on part.

Lastly, I found the plate bent pretty easy - I had to tweak it with my hands a fair amount to get it straight, and then when I tightened down my coils, the plate bent from that.

All that said, the coils are held well in place, with some work it would shine up well. With the coils over it,you probably wouldn't notice they are actually in the wrong place - and the few mm they are off will be made up for by tilt in the coil.

If it were me, I'd likely make it out of steel, or thicker still. The edges are quite thin where the holes are punched. Tapping it went well, alum is a joy to work with.

It seems from your pics (more top-down-no-coil pics would help!) that the plate fits better in your car, though the spark plugs should be in the same spot across the NA/NB?

I probably shouldn't have used bolts, but studs as you did, but I don't like having those sticking up.

All in all it's nice, and the water cutting leaves a neat, 'sand blasted' looking finish on the sides.

spestis 06-17-2008 10:13 AM

The spark plugs should be in the same spot across the NA/NB as I have a 99 head and 94 valve cover.

AbeFM 06-17-2008 01:34 PM

Yeah! That had me really confused.

Here's some pics:
http://abefm.smugmug.com/photos/314867947_ahYu2-XL.jpg
THIS is why you water jet. Can you tell which one I hacked out?



http://abefm.smugmug.com/photos/314868058_sfGuF-XL.jpg
Ok, my first inkling that things aren't lining up right. It's hard to tell since my holes are pretty random, but on the motor they work fine.

Also, my COP mount points are vertical, not offset, so there's an obvious difference there. This is with 3 minutes with a die grinder and a buffing wheel in it. I'm sure with steel wool it would clean up just fine.

http://abefm.smugmug.com/photos/314867716_S2BBu-XL.jpg
Here you can see my head seems to have shrunk in the wash. With the plate centered, the outer holes aren't quite in the right spot. Not sure why!

http://abefm.smugmug.com/photos/314867840_MnnPR-XL.jpg
Lastly, with the #1 hole lined up, you can see the offset increasing with each hole. I have no idea how this looks on other heads, only mine.


Right now I have it mounted, it works when you split the difference and center it. It might be standing up on the lips, but not too bad. The forward facing plugs looks good.

I like that I can retain the rubber bumpers under the COPs, though I can do it on my set up too. For reference, here's my rough one:
http://abefm.smugmug.com/photos/252079663_rcGtf-M.jpg

http://abefm.smugmug.com/photos/242055166_Xpz9P-M.jpg

http://abefm.smugmug.com/photos/258961724_9V2mm-M.jpg


Maybe later, I'll try putting the "forward facing" COPs on there, just to see how it looks.

Dhaark 09-11-2008 01:28 AM

What gauge wire should I use? I'm redoing mine right now and need to know.

Joe Perez 09-11-2008 01:33 AM

For the triggers and tach, pretty much anything is fine as they're pretty low-current circuits. I think I used 20ga, since I had some lying around at the time. For power and GND, the beefier the better. I'd advise at least 18ga, preferably 16.

Dhaark 09-11-2008 01:38 AM

Thanks. I had mine done in 20 and 18 for ground but I want to clean it up a bit so I figured I'd ask and while doing it, do it the right way.

lazzer408 09-11-2008 03:03 AM

You guys are having too much fun with this mod. :)

Nice work.

AbeFM 09-11-2008 01:06 PM


Originally Posted by Joe Perez (Post 306877)
For the triggers and tach, pretty much anything is fine as they're pretty low-current circuits. I think I used 20ga, since I had some lying around at the time. For power and GND, the beefier the better. I'd advise at least 18ga, preferably 16.

16ga feeding some 20 ga? :-) Oddly, the ground wires are really small on those, which is weird since there's no other connection to ground. I truly don't understand why they have a bigger wire to power than ground.

But a reasonable rule of thumb: If you add the currents for two coils together (or, the max theoretical current for the wire on the toyota OEM harness), then the wire that feeds them should be able to support that much current. I.E. if they are each 20 ga, I'm sure 18 is fine.

lazzer408 09-11-2008 01:32 PM

I used 14 for power and ground, would use nothing less. For the price of a few feet of wire go buy it. Avoid the voltage drop.

AbeFM 09-11-2008 02:26 PM

Good idea. I was going to tie 6,000 lb test chain to the antena on my car, in case I ever need to tow any boats. Because, you know, I'd hate it if the rope snapped.

Joe Perez 09-11-2008 02:30 PM


Originally Posted by AbeFM (Post 306999)
16ga feeding some 20 ga? :-)

WTF are you smoking? I said 20 for trigger and tach, and 16 for power and GND.

lazzer408 09-12-2008 10:34 AM


Originally Posted by AbeFM (Post 307041)
Good idea. I was going to tie 6,000 lb test chain to the antena on my car, in case I ever need to tow any boats. Because, you know, I'd hate it if the rope snapped.

Is that towards me?

dustinb 09-20-2008 12:55 AM

Hey folks, just wanted to thank everyone (lazzer408 in particular) for providing this information. I just did the COP conversion on my 1990 miata with success. However, one interesting question / observation. I have a little single blue LED made by VARAD installed in my center console (fake alarm). It begins blinking when the ignition is turned off. It has basic wiring - constant 12v, ground, and a lead to the ignition fuse. When it senses power on the ignition line, it turns the light off. After doing the COP conversion, when the car is running, the light doesn't turn off but rather goes dim and flickers quickly. Any idea's?

Once again, thanks for the awesome info.

AbeFM 09-22-2008 12:36 PM

1990 with stock ecu? Some mod box?

dustinb 09-22-2008 08:50 PM


Originally Posted by AbeFM (Post 310983)
1990 with stock ecu? Some mod box?

Stock ecu. Used to have Apexi AFC-2, but removed recently and installed AEM F/IC. It comes with a patch loom so that you can completely bypass the F/iC. I tried this and same effect.

JimAtFSU 09-25-2008 09:53 AM

I'm back after a year.

COP is finished, oil cooler is finished, coolant reroute is finished and the car runs again with zero leaks. I'm at school now, I'll post pics when I get home.

spestis 10-21-2008 04:26 PM

4 Attachment(s)
After almost a year of perfect service with my COP system my car started to loose tach signal. After a while longer the car completely shut off while driving. Almost one week went by as I broke down different parts of the wires searching for the new found issues. I found the heat from the valve cover cooked the wires and 135c heat shrink. I copied SparkTechs use of varflex Mil-spec heat sleeve to protect the wiring. I hope this will help others using COP setups.

scottv 10-21-2008 10:54 PM

That looks really good! Where did you get this Varflex stuff?

spestis 10-21-2008 11:40 PM

http://www.varflex.com/

SolarYellow510 11-15-2008 06:24 PM

Emb ftl
 
One thing that worried me for awhile is the people who were failing to trigger the coils with their '99s. I read all around and it seems the one thing uniting them is the use of Greddy E-mangle Blue.

Maybe Brain could add to his archive summary that EMB doesn't seem able to trigger the coils when they are paired for wasted spark.

Crap! I just spent four hours reading this thread and related ones. Time to go breathe some smoky fresh outside air.

CryoSlash 11-16-2008 03:19 PM

very well done with the varflex. Have any of you tried fitting some supra coils on your cars? I am just curious as to if i should save some when i try to get my miata.

r2t2 12-03-2008 12:57 PM

Well, This was a most interesting read... I managed to find a set of COPs on eBay for 53 bux shipped. spestis, if you see this post, I'm interested in your bracket. I don't have enough posts to PM you. For those with a 99-00 running the stock ECU, are there "still" issues with the COPs overheating? This is one of my DDs and the turbo and requisite electronics will be early '09 projects... Right now, I'm dealing with suspension and drive train stuff.

AbeFM 12-03-2008 03:34 PM

Concours C14 - does that mean they are a 1400 cc now?! Heh, cool.

As to the electronics, just build a MS. Get it over with. :-) Otherwise your car will become a stack of patches on top of each other.

There is no benefit at all to COP unless you're going to significantly over rev the car (not on stock ECU) or have significantly higher combustion chamber pressures (not without a turbo).

Finish your suspension, put in an MS, and keep those sweet-deal COPs until they will do you some good.

boisvertjean 12-08-2008 02:43 PM

Hi I have a mazda mx3 with a b6t GTX engine with a b6de head almost the same as 1.6l miata i have bought Celica GT COP to do the COP things

But I Also have a MS2 witch im building right now and i don't find how to run the car FULL COP running it in Wasted Spark seems easy way but any solution tu run it in FULL. Need help thnx Ah And btw im French :P

Car is now running 323 BTX B6T Ecu at 7psi TD-05 Turbo 148WHP at 6000RPM

Braineack 12-08-2008 02:58 PM

wire the triggers individually into spark A B C & D

boisvertjean 12-08-2008 04:00 PM

What about the MS Configuration im talking about the electronic parts.


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