Miata Turbo Forum - Boost cars, acquire cats.

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codrus 10-05-2015 07:02 PM


Originally Posted by aidandj (Post 1272225)
If only someone you knew made an affordable easy to use GPS solution ;)

Does it do 20Hz GPS and include sophisticated analysis software to integrate the GPS and accelerometer signals? :)

My frustrations with the DL1 stem from having bought a data logging system with a not-so-great user interface on the analysis software and one that nobody else I know uses. I probably should have bought an AIM.

--Ian

aidandj 10-05-2015 07:13 PM

Brief googling tells me I might even be able to do 50hz if you asked nicely.

codrus 10-05-2015 07:22 PM

1 Attachment(s)

Originally Posted by aidandj (Post 1272253)
Brief googling tells me I might even be able to do 50hz if you asked nicely.

OK, back when I bought this system, 20Hz was fast, almost everything else maxed at 10.

The really important part of a data logging system is actually not the logging -- it's the analysis end. For example, this is comparing three different laps:

https://www.miataturbo.net/attachmen...ine=1444087352

--Ian

Efini~FC3S 10-05-2015 07:37 PM

Yes, the analysis software really is the most important bit, and where the phone apps really fall short.

The Race Technology software really is very powerful, once you can learn and get used to the software.

When I raced in Grand Am we used Race Technology stuff, and had some pretty awesome math channels set up for advanced super secret engineering analysis stuffs

codrus 10-06-2015 02:21 AM

5 Attachment(s)
Looks like it was a good thing I didn't take that last session, these pads were almost to the backing plates. A total of 3 days on these pads (DTC-60s), 1 at Thunderhill West, 2 at Laguna. Laguna is just brutal on brakes.

https://www.miataturbo.net/attachmen...ine=1444112492
https://www.miataturbo.net/attachmen...ine=1444112492
https://www.miataturbo.net/attachmen...ine=1444112492

A small crack starting at the edge of the driver's side front rotor:

https://www.miataturbo.net/attachmen...ine=1444112492

Found the brake caliper speculum:

https://www.miataturbo.net/attachmen...ine=1444112492

--Ian

codrus 10-06-2015 02:21 AM

5 Attachment(s)
WTF, why is mt.net double-posting everything for me today?

--Ian

EO2K 10-06-2015 03:24 AM

Its trying to help pad your post count :party:

How many days on the rotors? I'm starting to see your thread as a cheat sheet of things I'll probably have to deal with in the future. Thank you for documenting and posting up as you go :bigtu:

codrus 10-06-2015 03:43 AM


Originally Posted by EO2K (Post 1272404)
Its trying to help pad your post count :party:

How many days on the rotors? I'm starting to see your thread as a cheat sheet of things I'll probably have to deal with in the future. Thank you for documenting and posting up as you go :bigtu:

The same 3 days. I switched to the 11.75s this spring, have 2 sets of rotors, one street, one track. The street ones are bedded with BP-20s, the track ones with DTC-60s.

--Ian

turbofan 10-06-2015 01:35 PM

1 Attachment(s)
Wow. That's kinda shocking. I had much, much less wear on mine. Then again, I was running at a MUCH slower pace than you for the first few sessions saturday, then just a little slower sunday (but regularly held up by traffic, probably not as much of a problem in A group).

My brakes at the end of Day 2:


https://www.miataturbo.net/attachmen...ine=1444152916

codrus 10-06-2015 01:56 PM

I brake too much.

In A, I was one of the slower cars on Saturday, which actually slowed me down quite a bit because I was spending a bunch of time watching my mirrors and being courteous. Sunday I was a ton faster than Saturday (mostly due to recent practice and gaining confidence), I was faster than most of the Spec Miatas and some of the SuperMiatas.

--Ian

turbofan 10-06-2015 02:02 PM

I see. Do you have a map with speed breakdown like what we posted in gordon's thread?

codrus 10-06-2015 02:35 PM

1 Attachment(s)

Originally Posted by turbofan (Post 1272530)
I see. Do you have a map with speed breakdown like what we posted in gordon's thread?

My software doesn't generate a cool map like that, no. I've got this graph:

https://www.miataturbo.net/attachmen...ine=1444156514

It won't label the mix/max, annoyingly. Manually grabbing them, I have:

- Max before 2: 109
- Min in 2: 43
- Max before 3: 80
- Min in 3: 56
- Max before 4: 88
- Min in 4: 64
- Max before 5: 111
- Min in 5: 56
- Max before 6: 90
- Min in 6: 60 (this hurts me)
- (7 is not a significant corner)
- Max before 8: 104
- Min in 8/8a: 43
- Max before 9: 77
- Min in 9: 63
- Max before 10: 91
- Min in 10: 60
- Max before 11: 95
- Min in 11: 37

--Ian

aidandj 10-06-2015 02:37 PM


Originally Posted by codrus (Post 1272551)
- Min in 6: 60 (this hurts me)

--Ian

This hurts me too ;)

You must care about your car/life more than we do :)

turbofan 10-06-2015 02:39 PM

Holy smokes. Yes you do brake too much, lol! But damn, that power... Your minimum speed in 6 is 9 MPH slower than my minimum, but you're doing an additional 9 MPH at the top of the hill. You're also doing 11 MPH faster than me into turn 5.

woooo that thing is a rocket!

codrus 10-06-2015 02:57 PM

So yeah, higher top speeds + lower cornering speeds == a lot more brake load.

*must learn to resist voice telling me to brake*

There's another track day at Laguna this coming Saturday that I'd hoped to go to, but my daughter has a school thing I have to go to instead. :)

--Ian

codrus 10-11-2015 01:35 AM

1 Attachment(s)
So based on the dyno at Synergy, something is choking the flow at a bit over 300 rwhp. I was pretty sure it's wasn't the turbo (since Garrett specs them at 425 crank hp), but I was suspicious of the right-angle-in-a-cavity bend in the FM 3" muffler, so we set about to measure it.

We used two pressure sensors, one post-turbine (in the O2 bung that's available for narrowband use) and one pre-muffler. There's no O2 sensor bung after the cat, so we ran the copper tubing up the tailpipe, through the muffler, and out into the midpipe. Bend the end over 90 degrees so it's not acting like a pitot tube, put a length of silicone tubing on the end, and route it into the cabin through the trunk. Hook it up to the MS3, go out and do a 270 kpa acceleration run and we got this:

https://www.miataturbo.net/attachmen...ine=1444541711

Conclusion: it ain't the muffler, there's about 5-6 kpa of back pressure coming from that. The vast majority of the back pressure is coming from the cat, about 55 kpa worth. That sucks.

Did some googling for the part numbers on the cat, "n/ic 54959 0913", and it appears to be a Magnaflow cat. 3" piping, 4" core, 9 inches long, check check, wait, it's a ceramic core?

So it turns out that the metal core cats that FM was selling were having a lot of warranty failures, and the supplier switched them to a ceramic core. My original metal core one failed last summer and I thought my replacement was another metal core, but apparently not. I never really ran the old motor on the new cat because the replacement arrived almost the same time as the throttle body screw broke.

So now I have to figure out the right answer. I trailer the car to the track so I can (and do) run a cat delete pipe there, but I'm not really willing to do that on the street.

This may go a long way towards explaining why my spool is significantly worse than I'd expected as well.

--Ian

JasonC SBB 10-11-2015 11:22 AM

Can you measure TIP?

codrus 10-11-2015 01:20 PM

1 Attachment(s)
i measured TIP back in June:

https://www.miataturbo.net/build-thr...4/#post1231551

TIP measurements were done at 230 kpa, the muffler measurements above are at 270. We also ran the muffler measurements at 230, it's about 10 kpa less back pressure through the cat for that.

https://www.miataturbo.net/attachmen...ine=1444584047

--Ian

JasonC SBB 10-12-2015 04:53 PM

2 Attachment(s)
Metal cats are better than ceramic cats

https://www.miataturbo.net/attachmen...ine=1444683224

https://www.miataturbo.net/attachmen...ine=1444683224

codrus 10-15-2015 03:14 AM

Indeed they are.

So tonight we swapped in the test pipe and measured the back pressure again. At 265 kpa of MAP the pressure at the muffler inlet didn't change (107 kpa), but the pressure at what I'm calling the turbine outlet (actually about 6-8 inches downstream of the outlet, where the FM downpipe includes a bung for a narrowband sensor) goes from 160 kpa down to 115 kpa.

Also, between 230 and 265 kpa of MAP, the pressure through the cat goes up by 20 kpa, whereas with the test pipe it doesn't change. This is highly suggestive to me that it's the cat that's flow saturating and limiting power on the dyno to just over 300 at the wheels.

Butt-dyno says the car is making a bunch more power at 270 kpa without the cat, for one thing it's now spinning the wheels in 3rd when the boost comes on, which it hasn't done before (at least, not in the dry with Rivals, 6-speed, and 3.636). Strangely the logs don't show a big change in VE, though.

I'm trying to decide if it's worth taking it to the dyno with the test pipe or not. I don't plan to run it on the street that way, and the fueling differences don't appear to be big enough to need retuning that map for track days. I guess the question is how much it will have moved MBT, and whether or not there's a need to retune the timing map.

--Ian


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