HPDE NB1 fun car
#221
With mine, I just did my best to get the turnbuckle as close to vertical as possible, so it was carrying more of the load. I wanted to put the bracket as close to the center of gravity (CG) of the turbo as possible but ended up off to the side because what tapped holes I had access to on the EFR. The holes on your turbo will all you to get closer to the CG than I got.
The block side bracket was a compromise of what material I had handy, tapped holes on the block I could use, and the length of the OTS turnbuckle I bought. I plan on pulling the motor on the winter off season, so I may revise my turbo and downpipe braces when I can access everything easier.
The block side bracket was a compromise of what material I had handy, tapped holes on the block I could use, and the length of the OTS turnbuckle I bought. I plan on pulling the motor on the winter off season, so I may revise my turbo and downpipe braces when I can access everything easier.
Thx man. Ya I try to provide useful info to others who may go down the same path. I figure why not, glad it helped you out!
#222
So I made some progress, not as much as I would've liked but steady moving along. Hopefully the car will be running in the next 2 weeks. So I got some wiring done. The old OEM map sensor by the passenger side was reused for the fuel pressure sensor. I cut off the wires and crimped on new pins and installed the corresponding plug for the Honeywell pressure sensor. I also extended the wires for the IAT and crimped new pins for the GM IAT plug. I'm sort of a rookie doing nice harnesses/wiring, but got nice unshielded crimp connectors with a ratcheting crimp tool, heatshrink w/ glue inside, and braided cover for the wiring. I didn't take pictures of it but maybe I will in another post for anyone who is new to wiring. I've crimped weather pack pins before (you need a specific crimper) but it's been a while. I wired up the kan gauge, switches, and water pressure light. Now it works and is easily turned off w/ the switch. Wiring is almost done, I just need to wire up the oil temp and oil pressure sensors and the configure everything in the ECU.
Also, I got the oil cooler mounted and almost done. I just need to shorten the lines and I'm waiting on a 90 for the -10an line for one connection to the cooler. I used 1/8" steel bar and I'm pretty happy how it turned out. I made two brackets (one you can't see on the bottom), and modified some brackets that came w/ the kit for 3 mounts total. It's rock solid. It's been a while since I've welded, and the first bracket was fugly because I didn't do a practice piece first, but it should hold fine. I usually have a larger piece of sheetmetal I put on my workbench to weld with but it walked off so I had a pretty pathetic welding station, but it worked. Yes, I probably should've rounded off the brackets but it's more time I don't have but I got em primed and painted.
For the turbo bracket to the block it's a pretty simple setup. I used 3/16" bar I had and made a bracket for the block. That's the bracket in the picture above. For the bracket off the turbo I'm using 1/8" steel bar, and I just ordered an adjustable rod with heim joints on the ends. The distance I measured from the bracket off the block to the turbo is 6". The welds ain't the prettiest but they should be strong. The MIG welder I have is only running off a 20amp circuit and thus didn't have settings for 3/16" (I think 8 gauge?). I just heated it up well with a heat gun before welding and looks like I got good penetration. I'm pretty happy with how this turned out and the brackets are almost inline with each other. I will round off the ends of these brackets with the band saw before painting them. Which brings me to the point about a band saw. Man I love that thing! I have always hated trying to make nice cuts with cutoff wheels and dare I say it's actually a joy cutting metal and fabbing things with the band saw. I have a cheap bauer portable one w/ a big stand that can be used like a chop saw or a stationary band saw.
With the R theory water neck piece there is plenty of room now around the turbo for the brace. I'm happy I opted to just take my time and make these pieces rather than just rushing it. I know I'd be kicking my own *** if I didn't just get it done right the first time. I still need to do some final trimming to the brackets but I'll probably wait till I get the adjustable rod just to be sure.
Now one question for anyone, is there any reason you can't just weld a simple L bracket onto the downpipe? I saw @Midtenn had some fancy brackets that went around the whole downpipe but I was just thinking of welding on some simple brackets. Here's a really bad picture of the oem bracket that bolts to the tranny. Heck I was thinking of just welding that to the dp.
Once this last order from summit comes I should have everything I need to get the car running.
Also, I got the oil cooler mounted and almost done. I just need to shorten the lines and I'm waiting on a 90 for the -10an line for one connection to the cooler. I used 1/8" steel bar and I'm pretty happy how it turned out. I made two brackets (one you can't see on the bottom), and modified some brackets that came w/ the kit for 3 mounts total. It's rock solid. It's been a while since I've welded, and the first bracket was fugly because I didn't do a practice piece first, but it should hold fine. I usually have a larger piece of sheetmetal I put on my workbench to weld with but it walked off so I had a pretty pathetic welding station, but it worked. Yes, I probably should've rounded off the brackets but it's more time I don't have but I got em primed and painted.
For the turbo bracket to the block it's a pretty simple setup. I used 3/16" bar I had and made a bracket for the block. That's the bracket in the picture above. For the bracket off the turbo I'm using 1/8" steel bar, and I just ordered an adjustable rod with heim joints on the ends. The distance I measured from the bracket off the block to the turbo is 6". The welds ain't the prettiest but they should be strong. The MIG welder I have is only running off a 20amp circuit and thus didn't have settings for 3/16" (I think 8 gauge?). I just heated it up well with a heat gun before welding and looks like I got good penetration. I'm pretty happy with how this turned out and the brackets are almost inline with each other. I will round off the ends of these brackets with the band saw before painting them. Which brings me to the point about a band saw. Man I love that thing! I have always hated trying to make nice cuts with cutoff wheels and dare I say it's actually a joy cutting metal and fabbing things with the band saw. I have a cheap bauer portable one w/ a big stand that can be used like a chop saw or a stationary band saw.
With the R theory water neck piece there is plenty of room now around the turbo for the brace. I'm happy I opted to just take my time and make these pieces rather than just rushing it. I know I'd be kicking my own *** if I didn't just get it done right the first time. I still need to do some final trimming to the brackets but I'll probably wait till I get the adjustable rod just to be sure.
Now one question for anyone, is there any reason you can't just weld a simple L bracket onto the downpipe? I saw @Midtenn had some fancy brackets that went around the whole downpipe but I was just thinking of welding on some simple brackets. Here's a really bad picture of the oem bracket that bolts to the tranny. Heck I was thinking of just welding that to the dp.
Once this last order from summit comes I should have everything I need to get the car running.
Last edited by SlowTeg; Today at 09:41 PM.
Thread
Thread Starter
Forum
Replies
Last Post