Faelflora breaks his promise, time to part out car. GIT THE SAWZALL!
#82
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Part of the coolant reroute just kinda doens't make sense to me or I need to buy some better-angled hoses. IF you look real closely at this picture, you'll see that my coolant inlet pipe is literally half an inch away from my AC wheel. That sucks. What to do. What to do?
#83
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Now for some meaninful ****. My engine bay as of today:
Thinking about removing the evap system. Might also remove AC and PS down the road.
Obviously all that **** is painted or powder coated. Mostly painted. The valve cover and pipes are the only things that are powder coated. Here's a tip. Don't use POR15 velvet on aluminum. It's a ******* waste and the brushstrokes don't smooth out like it says it will. Just spray paint the **** instead.
I decided to paint everything black because I plan to drive the car. On the street. As much as possible. Which means **** will get dirty and I want it to look decent when it's dirty. I want to have a few shiny things in the bay but really just all black. Next turbo and manifold will have to be ceramic coated black too.
Thinking about removing the evap system. Might also remove AC and PS down the road.
Obviously all that **** is painted or powder coated. Mostly painted. The valve cover and pipes are the only things that are powder coated. Here's a tip. Don't use POR15 velvet on aluminum. It's a ******* waste and the brushstrokes don't smooth out like it says it will. Just spray paint the **** instead.
I decided to paint everything black because I plan to drive the car. On the street. As much as possible. Which means **** will get dirty and I want it to look decent when it's dirty. I want to have a few shiny things in the bay but really just all black. Next turbo and manifold will have to be ceramic coated black too.
#84
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Here's my turbie.
The detail oriented will see one of the EGT sensors which BTW is fuxored. Note that the thermocouple wiring is fragile. Don't twist it because it will die.
Note the awesome shielding for the braided lines. That's actually there to keep them from cutting into important things like the compressor housing, each other etc. It is supposed to be 750* tolerant but if you look under the chipped-paint heat shield you will see that the nice black coating has melted and is burning away. DAymn niggu! For the interested, that is Thermo-Tec thermo flex. I really have a hard time believing the AIR in there is 750*. If so then DAymn niggu again.
Also note the big fat plate between the manifold and turbine flange. That is a 1/4" plate with a gasket on each side. That was needed since my compressor was bumping into the Tial WG housing. Fortunately, there is plenty of room between the compressor and the frame rail now
The detail oriented will see one of the EGT sensors which BTW is fuxored. Note that the thermocouple wiring is fragile. Don't twist it because it will die.
Note the awesome shielding for the braided lines. That's actually there to keep them from cutting into important things like the compressor housing, each other etc. It is supposed to be 750* tolerant but if you look under the chipped-paint heat shield you will see that the nice black coating has melted and is burning away. DAymn niggu! For the interested, that is Thermo-Tec thermo flex. I really have a hard time believing the AIR in there is 750*. If so then DAymn niggu again.
Also note the big fat plate between the manifold and turbine flange. That is a 1/4" plate with a gasket on each side. That was needed since my compressor was bumping into the Tial WG housing. Fortunately, there is plenty of room between the compressor and the frame rail now
#86
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Ohhh
So I took the car to Phil Grabow at Element Tuning for a "break in" tune. He tuned my Hydra up to 6000RPM and 10lbs o boost. AFRs are now ok. Didn't do timing or anything, just street tune to get AFRs safe and decent. Also did some work on my idle which is now doing pretty ok. I had a vacuum leak at injector numero 4 (or whatever # is the one closest to the cockpit) which was ******* with the idle but I pulled the plenum, pulled the injector, cleaned it on a towel, lubed the ring with oil and replaced it. So far it is doing aok. Yay. I have about 300 miles on the new engine now
Phil seems to be a good hydra tuner and knows his way around the software. Is also a nice car guy. He had some nifty cars in his shop including a T3/60(I think) powered STI with nitrous. Also races in the GRM UTC which is a super nifty race.
ATTN You west coast guys!!-- Phil often makes trips out there so if you have tune issues he might be able to help you.
So I took the car to Phil Grabow at Element Tuning for a "break in" tune. He tuned my Hydra up to 6000RPM and 10lbs o boost. AFRs are now ok. Didn't do timing or anything, just street tune to get AFRs safe and decent. Also did some work on my idle which is now doing pretty ok. I had a vacuum leak at injector numero 4 (or whatever # is the one closest to the cockpit) which was ******* with the idle but I pulled the plenum, pulled the injector, cleaned it on a towel, lubed the ring with oil and replaced it. So far it is doing aok. Yay. I have about 300 miles on the new engine now
Phil seems to be a good hydra tuner and knows his way around the software. Is also a nice car guy. He had some nifty cars in his shop including a T3/60(I think) powered STI with nitrous. Also races in the GRM UTC which is a super nifty race.
ATTN You west coast guys!!-- Phil often makes trips out there so if you have tune issues he might be able to help you.
#88
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So a brief update--
Car is off the road and dead.
Was driving along the highway cruising at 60 and it felt like I ran out of gas- throttle stopped working, speed dropped, coasted to a stop, car died.
It's not the plugs
not fuel pump/filter/injectors
not timing
not the crank angle sensor
there is no cam angle sensor in an 03
i don't know what the **** the problem is.
Sent the hydra to FM to test in one of their cars today. Hopefully the hydra is fucked so that way my **** can get on the road again. ******* **** hell **** ****.
Car is off the road and dead.
Was driving along the highway cruising at 60 and it felt like I ran out of gas- throttle stopped working, speed dropped, coasted to a stop, car died.
It's not the plugs
not fuel pump/filter/injectors
not timing
not the crank angle sensor
there is no cam angle sensor in an 03
i don't know what the **** the problem is.
Sent the hydra to FM to test in one of their cars today. Hopefully the hydra is fucked so that way my **** can get on the road again. ******* **** hell **** ****.
#96
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FUUUUUUUUUCKKKK. OK.
So I dicked around with the car some more, drained the battery a few time, charged it a few times, fucked around with the wiring, fixed nothing, just got my compression tester extension stuck down my spark plug hole.
Sean AKA 2JZ Miata came by to take a look at it. He got my compression tester unstuck with a screwdriver and then we pulled the valve cover.
This is what he found:
That is a sheared off bolt that mounts the timing marking plate to the head.
And found all this crap
And this poor washer but no traces of the bolt head. Except:
For this hole in my brand new gates belt.
Which probably caused this: (couple shots for clarity)
So I dicked around with the car some more, drained the battery a few time, charged it a few times, fucked around with the wiring, fixed nothing, just got my compression tester extension stuck down my spark plug hole.
Sean AKA 2JZ Miata came by to take a look at it. He got my compression tester unstuck with a screwdriver and then we pulled the valve cover.
This is what he found:
That is a sheared off bolt that mounts the timing marking plate to the head.
And found all this crap
And this poor washer but no traces of the bolt head. Except:
For this hole in my brand new gates belt.
Which probably caused this: (couple shots for clarity)
#97
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Car is getting unfucked now by shop.
Another note--- question:
See the marks on my damper? What the hell is that ******* plastic tab thing for? Some timing ****? That's not TDC is it?
Another note--- question:
See the marks on my damper? What the hell is that ******* plastic tab thing for? Some timing ****? That's not TDC is it?
Last edited by Faeflora; 07-23-2010 at 01:50 PM.