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Yea the way you have it laid out why not just make it a one piece front end. You could save a lot of weight by completely removing the headlights and front fenders. Being that you are trying to save as much weight as possible.
There was enough p.v.a. But i didn't wax it enough. I pulled the plaster off the mould and the p.va peels off after it. The plaster was applied to the cars bodywork without sanding the paint or anything, so it's not really stuck to the car very well.