Gearhead's Garage Qmax Coolant Reroute System
#1
Gearhead's Garage Qmax Coolant Reroute System
If your Miata overheats, you need this!
Steve Lepper of Gearhead's Garage has been working on the Qmax for several months now and it's just about ready to release. For those of you that don't know Steve he's a former powertrain systems guy for Toyota specializing in cooling system performance validation, accomplished driver, builder, fabricator.
We'll announce an initial group buy in the next few weeks, price will go up slightly after that. Ship date is not locked in yet but we're shooting for February 15th-ish. I'll post pics of the hardware, parts list and the CNC'd outlet as I get them from Steve. My part in this is no more than maybe planting the idea, brainstorming a little and constantly bugging him about it so I can get mine.
The prototype Qmax on Bellwilliam's FMII car has seen 35+ sec WOT lap after lap in brutal 100*+ ambient, 20minute track sessions at California Speedway without a hitch. Heatsoak is greatly reduced, with temps dropping back to tstat dithering at the end of one cool down lap and 1 minute @ idle usually. For reference, a stock engined car will run quite a bit hotter in the exact same conditions. The test car is an FMII with FMIC & A/C running 10-12psi on CA91. The Qmax is not a heater bypass. It is a single outlet system with full cross flow through the head. There is full coolant flow through the heater core before the tstat opens. Pressures have been monitored and balanced in the design for maximum thermal transfer rate (Qmax).
Details of the Qmax system
Initial versions
FFS coldside superchargers and similar configurations
94-05 w/ custom EGR pipe
94-05 race. Non EGR, with EGR block off plate
90-93 1.6
Future options
Formed undertray, aluminum (March release)
Hard water lines for turbo - prototyped for 01+, will add 90-99
Custom EGR pipes
Water pressure gauge/warning light- You don't think you need this, but you do.
Estimated prices now are $219 -$289 depending on version.
Available through Gearhead's Garage and 949Racing
Steve Lepper of Gearhead's Garage has been working on the Qmax for several months now and it's just about ready to release. For those of you that don't know Steve he's a former powertrain systems guy for Toyota specializing in cooling system performance validation, accomplished driver, builder, fabricator.
We'll announce an initial group buy in the next few weeks, price will go up slightly after that. Ship date is not locked in yet but we're shooting for February 15th-ish. I'll post pics of the hardware, parts list and the CNC'd outlet as I get them from Steve. My part in this is no more than maybe planting the idea, brainstorming a little and constantly bugging him about it so I can get mine.
The prototype Qmax on Bellwilliam's FMII car has seen 35+ sec WOT lap after lap in brutal 100*+ ambient, 20minute track sessions at California Speedway without a hitch. Heatsoak is greatly reduced, with temps dropping back to tstat dithering at the end of one cool down lap and 1 minute @ idle usually. For reference, a stock engined car will run quite a bit hotter in the exact same conditions. The test car is an FMII with FMIC & A/C running 10-12psi on CA91. The Qmax is not a heater bypass. It is a single outlet system with full cross flow through the head. There is full coolant flow through the heater core before the tstat opens. Pressures have been monitored and balanced in the design for maximum thermal transfer rate (Qmax).
Details of the Qmax system
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Initial versions
FFS coldside superchargers and similar configurations
94-05 w/ custom EGR pipe
94-05 race. Non EGR, with EGR block off plate
90-93 1.6
Future options
Formed undertray, aluminum (March release)
Hard water lines for turbo - prototyped for 01+, will add 90-99
Custom EGR pipes
Water pressure gauge/warning light- You don't think you need this, but you do.
Estimated prices now are $219 -$289 depending on version.
Available through Gearhead's Garage and 949Racing
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#5
Feb 24 update
Tentative ship date is March 28 for 1.6 standard and 1.8 race (non EGR) systems.
Versions with custom stainless EGR pipes to follow in April.
The pic below is not the final production unit. They are production clamps and hoses though. The production transfer pipe is full polished, more mirror like, and has two small additional bends. The FFS transfer pipe is a different shape to clear the rear mounted TB and inlet pipe.
The thermostat housing, rear outlet and front block off plate are all machined from billet. Pretty much everything metal in the system is stainless or billet.
There is a ton of work test fitting every possible configuration, test installing and servicing and all. The 1.8 race and 1.6 systems are maybe 90% complete, one or two little tweaks, instructions and we start shipping. Taking orders now.
Versions with custom stainless EGR pipes to follow in April.
The pic below is not the final production unit. They are production clamps and hoses though. The production transfer pipe is full polished, more mirror like, and has two small additional bends. The FFS transfer pipe is a different shape to clear the rear mounted TB and inlet pipe.
The thermostat housing, rear outlet and front block off plate are all machined from billet. Pretty much everything metal in the system is stainless or billet.
There is a ton of work test fitting every possible configuration, test installing and servicing and all. The 1.8 race and 1.6 systems are maybe 90% complete, one or two little tweaks, instructions and we start shipping. Taking orders now.
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Last edited by emilio700; 02-25-2008 at 08:16 PM.
#9
Tentative ship date is March 28 for 1.6 standard and 1.8 race (non EGR) systems.
Versions with custom stainless EGR pipes to follow in April.
The pic below is not the final production unit. They are production clamps and hoses though.
...
There is a ton of work test fitting every possible configuration, test installing and servicing and all.
Versions with custom stainless EGR pipes to follow in April.
The pic below is not the final production unit. They are production clamps and hoses though.
...
There is a ton of work test fitting every possible configuration, test installing and servicing and all.
1. Turbo setups - is there going to be a problem with that rad hose? It appears to be routed exactly where the TB inlet is on most systems.
2. For my setup, I've got one of the FM Twincooler rads (rad and oil cooler) - my rad inlet is offset towards the middle of the rad. I'm assuming I might have to jury rig something for the rad hose?
Cheers!
Jeff
#10
Answering my own question: I think with a bit of cutting of that hose, and a short section of hard-pipe, you could route the inlet hose behind the TB inlet, and further towards the middle. Either that, or run the hard-line below the intake manifold...
Can you pre-order (EDIT: I need to work on my reading comprehension - you mention that he's taking orders)? This is something I've been wanting to do, but don't have the time to "engineer" and tinker this spring. Have enough other things to install and get sorted.
Cheers!
Jeff
Can you pre-order (EDIT: I need to work on my reading comprehension - you mention that he's taking orders)? This is something I've been wanting to do, but don't have the time to "engineer" and tinker this spring. Have enough other things to install and get sorted.
Cheers!
Jeff
#11
The system has been test run on FMII's, everything clears. Taking orders now on my site. The twin cooler would require a different upper rad hose. Enter the exact offset from the stock inlet in the notes field and we'll see what we can do. The hose would be a one off so either we credit you the one hose or you pay Steve to make/locate one for you.
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#13
Gearheads Garage
681 S. Tustin Street
Suite 302
Orange, CA 92866
(714) 225-3997
E-Mail: bossman@gearheadsgarage.com
#14
If I refer you to my website it's because I know the answer to the specific email question you asked is available there. If you still can't locate it, just call me.
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#16
On the other page, I misread, and I thought the EGR ones were the ones available now, and we'd have to wait for the non-egr versions.
I have an FM-II, twincooler, and am interested in the reroute - the 160* thermo I have works well enough, but not great plus my heater sucks.
Has anyone come up with a hose for this yet? I'm sure I could figure something out on my own if not, to be shared of course.
Also, some details of the hard-lines for the FM-II turbo would be awesome, I have a set of home-made lines but would love to see what someone with some real fab equipment came up with, as well as wanting to know what they do to the price.
-Abe.
I have an FM-II, twincooler, and am interested in the reroute - the 160* thermo I have works well enough, but not great plus my heater sucks.
Has anyone come up with a hose for this yet? I'm sure I could figure something out on my own if not, to be shared of course.
Also, some details of the hard-lines for the FM-II turbo would be awesome, I have a set of home-made lines but would love to see what someone with some real fab equipment came up with, as well as wanting to know what they do to the price.
-Abe.
#17
On the other page, I misread, and I thought the EGR ones were the ones available now, and we'd have to wait for the non-egr versions.
Also, some details of the hard-lines for the FM-II turbo would be awesome, I have a set of home-made lines but would love to see what someone with some real fab equipment came up with, as well as wanting to know what they do to the price.
-Abe.
Also, some details of the hard-lines for the FM-II turbo would be awesome, I have a set of home-made lines but would love to see what someone with some real fab equipment came up with, as well as wanting to know what they do to the price.
-Abe.
I won't be adding the hardlines to my site for a while. No price yet but they are fairly simple so probably quite reasonable.
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